Chemical Reaction Engineering Module

User Stories

Finding the One Solution for Multiscale Multiphysics Modeling in Wafer ProcessingFinding the One Solution for Multiscale Multiphysics Modeling in Wafer Processing

TEL Technology Center, Albany, NY
Semiconductor wafer manufacturing involves a number of processes, ranging in size from nanometers to meters. This, along with coupling the physics of chemical...

Modeling a Copper-deposition SystemModeling a Copper-deposition System

Replisaurus Technologies AB, Kista, Sweden
Only through advanced packaging techniques can we take advantage of state-of-the-art microelectronic devices. The flip-chip method has become a cost-effective...

Electrochemical Machining in Appliance ManufacturingElectrochemical Machining in Appliance Manufacturing

Royal Philips Electronics NV, Drachten, Netherlands
Behind your clean, close shave there is an enormous amount of high technology, even in electric shavers that have been around for decades. On its...

Fine Tuning for Water PurificationFine Tuning for Water Purification

Amsterdam Water Supply (AWS), Amsterdam, Netherlands
Amsterdam Water Supply AWS of the Netherlands produces some of the cleanest drinking water in the world, almost 100 million cubic meters per year in fact....

Simulation Addresses Band-Broadening in HPLC SystemsSimulation Addresses Band-Broadening in HPLC Systems

Waters Corp., Milford, MA, USA
At Waters Corp., people who work in R&D have seen a lot of benefits from doing simulations — from understanding fundamentally what happens to...

COMSOL Reveals How to Avoid Very Expensive Modifications to Wastewater ClarifierCOMSOL Reveals How to Avoid Very Expensive Modifications to Wastewater Clarifier

Witteveen+Bos, Deventer, The Netherlands
A group of consulting engineers used COMSOL Multiphysics® and the Mixture Model application mode at a wastewater treatment plant to determine that simply...

Example Models

Porous Reactor with Injection NeedlePorous Reactor with Injection Needle

This model treats the flow field and species distribution in an experimental reactor for studies of heterogeneous catalysis. The model exemplifies the coupling of free and porous media flow in fixed bed reactors. The reactor consists...

Startup of a CSTRStartup of a CSTR

The hydrolysis of propylene oxide into propylene glycol is an important chemical process with 400,000 metric tons produced worldwide each year. Propylene glycol finds wide application as a moisturizer in foods, pharmaceuticals, and...

Liquid ChromatographyLiquid Chromatography

In the simplest terms, High Performance Liquid Chromatography (HPLC) is a separation technology - a process used to separate different chemical species that are in a mixture. And while HPLC is one of many separation technologies...

Dissociation in a Tubular ReactorDissociation in a Tubular Reactor

Tubular reactors are often used in continuous large-scale production, for example in the petroleum industry. One key design and optimization parameter is the conversion, or the amount of reactant that reacts to form the desired product....

Laminar Static MixerLaminar Static Mixer

In static mixers, also called motionless or in-line mixers, a fluid is pumped through a pipe containing stationary blades. This mixing technique is particularly well suited for laminar flow mixing because it generates only small pressure...

Boat Reactor for Low Pressure Chemical Vapor DepositionBoat Reactor for Low Pressure Chemical Vapor Deposition

Chemical vapor deposition (CVD) is an important step in the process of manufacturing microchips. One of the common applications is the deposition of silicon on wafers at low pressure. Low pressure reactors are used to get a high...

Fuel Cell StackFuel Cell Stack

A key optimization parameter in a fuel cell is the design of the reactant and product channels and inlets and outlets. Good designs require that the electrodes are well fed with a reactant and that products are removed as quickly as...

Turbulent Residence Time in a Baffled ReactorTurbulent Residence Time in a Baffled Reactor

Large-scale reactors are usually made from stationary parts, often involving baffles. They make use of the baffled- imposed turbulence to provide mixing within the reactor. Yet, such reactors need to be optimized as too much baffling can...

Current Density Distribution in a Solid Oxide Fuel CellCurrent Density Distribution in a Solid Oxide Fuel Cell

This model presents a study of the current density distribution in a solid oxide fuel cell (SOFC). The model includes the full coupling between the mass balances at the anode and cathode, the momentum balances in the gas channels, the...

Stefan TubeStefan Tube

This example shows 1D steady-state multicomponent gas diffusion. The diffusion of three gases in a Stefan tube is modeled in 1D. The steady-state mass fraction profiles are calculated. It exemplfies in a simple way manipulation of...

Drug Release from a Biomaterial MatrixDrug Release from a Biomaterial Matrix

In this example, drug-release from a biomaterial matrix to damaged cell tissue is modeled. Specifically, a nerve guide delivers a regenerating drug to damaged nerve ends. The model involves detailed drug release kinetics, with rate...

A 3D Model of a Diesel Particulate FilterA 3D Model of a Diesel Particulate Filter

Several factors influence a diesel particulate filter’s (DPF) efficiency and durability. Important issues include the removal of soot particles from the filter membranes and the influence of thermal stress on the ceramic structure,...

Chemical Vapor Deposition of GaAsChemical Vapor Deposition of GaAs

Chemical vapor deposition (CVD) allows a thin film to be grown on a substrate through molecules and molecular fragments adsorbing and reacting on a surface. This example illustrates the modeling of such a CVD reactor where...

Polymerization in a Semibatch ReactorPolymerization in a Semibatch Reactor

As reactant monomer converts into polymer chains, the density of the reacting mixture often changes notably. In this example you will look at how this effect impacts the total production of polymer in a process. The liquid phase...

Nonisothermal Plug Flow ReactorNonisothermal Plug Flow Reactor

This model considers the thermal cracking of acetone, which is a key step in the production of acetic anhydride. The gas phase reaction takes place under nonisothermal conditions in a plug-flow reactor. As the cracking chemistry is...

Copper Deposition in a TrenchCopper Deposition in a Trench

This model demonstrates the use of moving meshes in the application of copper electrodeposition on circuit boards. In these environments, the presence of cavities or 'trenches' are apparent. The model makes use of the Tertiary,...

Flow in a Bubble Column ReactorFlow in a Bubble Column Reactor

This example illustrates multiphase flow modeling in a bubble column reactor. The reactor is filled with water and gas bubbles are injected from the bottom. Due to buoyancy, the bubbles rise, inducing a circulating motion of the liquid....

Removing Contaminants in a Secondary Sedimentation ClarifierRemoving Contaminants in a Secondary Sedimentation Clarifier

Wastewater treatment is a several-step process for removing contaminants. Firstly, large, solid particles are removed through sedimentation, flotation, and filtration. And then in a second step, biological treatment causes the smaller...

Hydrocarbon Dehalogenation in a Tortuous MicroreactorHydrocarbon Dehalogenation in a Tortuous Microreactor

Removing halogen groups from hydrocarbons is an important reaction step in several chemical processes. One application is water purification. Other examples involve organic synthesis, where the removal of halogen groups serves as a...

Heat Transfer and Steam Reforming in a ReactorHeat Transfer and Steam Reforming in a Reactor

In fuel cell power generators, a steam reformer unit typically produces the hydrogen needed for the cell stack. This example illustrates the modeling of a steam reformer. The reformation chemistry occurs in a porous catalytic bed where...

A Transient Analysis of Freeze-dryingA Transient Analysis of Freeze-drying

Freeze-drying, or lyophilization, is a process for drying heat-sensitive substances such as foods, blood plasma, and antibiotics. The wet substance is frozen and then, through sublimation, ice (or some other frozen solvent) is removed in...