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Corrosion Processes Blog Posts

Modeling Corrosion for Automotive Applications

July 20, 2015

Corrosion is a widely encountered issue in the automotive industry. To account for and prevent this problem, industry leaders often run experiments to test the corrosion resistance of vehicles. Simulation, however, offers a simplified approach to addressing this phenomenon in automobiles — one that saves time, money, and resources.

Protecting Aircraft Composites from Lightning Strike Damage

June 11, 2015

At Boeing, innovation comes in the form of modern aircraft such as the 787 Dreamliner, whose body is made up of over 50% carbon fiber composite. While incredibly lightweight and strong, such aircraft composites are not inherently conductive, thus requiring additional protective coatings to mitigate lightning strike damage. Here, we describe how multiphysics simulation is used to evaluate thermal stress and displacement in the protective coatings that undergo temperature fluctuations associated with the typical flight cycle.

A Strategy for Designing Corrosion-Resistant Materials

September 3, 2014

Billions of dollars are spent each year in the U.S. to repair corrosion damage. To help reduce the high cost of corrosion, engineers at the Naval Research Laboratory (NRL) in Washington, D.C. are using multiphysics simulation to gain a better understanding of the fundamental mechanism. A successful research outcome at NRL will establish the correlation between metal microstructure, corrosion, and mechanical strength. Material designers could then develop stronger, corrosion-resistant materials using this new information.

Intro to Corrosion Modeling for the Oil and Gas Industry

May 22, 2014

If you work in the oil and gas industry dealing with offshore drilling, corrosion is your worst enemy. A corroded oil platform is a dangerous platform and it can cost you a lot — in both lives and money. To avoid such a dark fate, you need to safeguard the steel structure from corrosion via a protection system, such as the cathodic protection process shown here.

Which Current Distribution Interface Do I Use?

February 10, 2014

When designing electrochemical cells, we consider the three classes of current distribution in the electrolyte and electrodes: primary, secondary, and tertiary. We recently introduced the essential theory of current distribution. Here, we illustrate the different current distributions with a wire electrode example to help you choose between the current distribution interfaces in COMSOL Multiphysics for your electrochemical cell simulation.

Theory of Current Distribution

February 7, 2014

In electrochemical cell design, you need to consider three current distribution classes in the electrolyte and electrodes. These are called primary, secondary, and tertiary, and refer to different approximations that apply depending on the relative significance of solution resistance, finite electrode kinetics, and mass transport. Here, we provide a general introduction to the concept of current distribution and discuss the topic from a theoretical stand-point.

Thermal Analysis Measures Blistering Heat

June 18, 2013

If you roast a turkey for dinner and you need to check the temperature, the technology exists to find it. But what happens if the temperature is so hot that a consumer-grade thermometer, or any man-made device, really, would instantly melt and be destroyed? This might not be a common occurrence in your kitchen, but it is a real concern in blast furnaces, where temperatures can reach close to 1,500°C. Simply guessing is far from safe. Luckily, by simulating with […]

Another Danger with Corrosion

June 12, 2012

One dangerous aspect of corrosion is that it can compromise the stability of structures, which is particularly relevant in the naval industry, where material failure leads to leaks. However, another danger of corrosion has recently become apparent.


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