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See How Multiphysics Simulation Is Used in Research and Development

Engineers, researchers, and scientists across industries use multiphysics simulation to research and develop innovative product designs and processes. Find inspiration in technical papers and presentations they have presented at the COMSOL Conference. Browse the selection below or use the Quick Search tool to find a specific presentation or filter by application area.

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Transient Simulation of the Electrolyte Flow in a Closed Device for Precise Electrochemical Machining

M. Hackert-Oschätzchen[1], M. Penzel[1], M. Kowalick[1], G. Meichsner[2], A. Schubert[1,2]
[1]Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

Precise electrochemical machining (PEM) is an innovative machining technology which results from further development of the electrochemical sinking. PEM works with pulsed low frequency direct current and oscillation of the tool electrode. As part of the project ‘Electrochemical machining ... Read More

Analysis of the Electrochemical Removal of Aluminum Matrix Composites Using Multiphysics Simulation

M. Hackert-Oschätzchen[1], N.Lehnert[1], M. Kowalick[1], G. Meichsner[2], A. Schubert[1,2]
[1]Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

In the Collaborative Research Centre 692 at TU Chemnitz several academic institutions work on aluminum matrix composites (AMCs). These materials consist of an aluminum matrix, which is reinforced by SiC or Al2O3 particles with dimensions less or equal 1 µm. One main task is finishing ... Read More

2D Axisymmetric Simulation of the Electrochemical Finishing of Micro Bores by Inverse Jet Electrochemical Machining

M. Hackert-Oschätzchen[1], M. Kowalick[1], G. Meichsner[2], A. Schubert[1], B. Hommel[3], F. Jähn[3], M. Scharrnbeck[4], R. Garn[5], A. Lenk[5]
[1]Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany
[3]SITEC Industrietechnologie GmbH, Chemnitz, Germany
[4]SITEC Automation GmbH, Chemnitz, Germany
[5]Continental Automotive GmbH, Limbach-Oberfrohna, Germany

In this study the inverse Jet-ECM process of micro bores is investigated by help of multiphysics simulations. Based on the micro bore of a commercial sample nozzle a model geometry was derived. For simulating inverse Jet-ECM a transient model has been developed. Electric currents and ... Read More

Simulation of a Heated Tool System for Jet Electrochemical Machining

M. Hackert[1], G. Meichsner[2], and A. Schubert[1][2]

[1]Chair Micromanufacturing Technology, Faculty of Mechanical Engineering, Chemnitz University of Technology, Chemnitz, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

Jet Electrochemical Machining (Jet-ECM) is an unconventional procedure using localized anodic dissolution for micromachining. An increasing of the electrolyte temperature will lead to an increase of the electrical conductivity of the electrolyte by about 30% and to a reduction of the ... Read More

Simulating the Influence of the Nozzle Diameter on the Shape of Micro Geometries Generated with Jet Electrochemical Machining

A. Schubert[1][2], M. Hackert[1], and G. Meichsner[2]

[1]Chair Micromanufacturing Technology, Faculty of Mechanical Engineering, Chemnitz University of Technology, Chemnitz, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

Jet Electrochemical Machining (Jet-ECM) is an unconventional procedure for micromachining. Based on localized anodic dissolution three-dimensional geometries and microstructured surfaces can be manufactured using Jet-ECM. COMSOL Multiphysics is used at Chemnitz UT to simulate the ... Read More

Simulation of Heat Transfer on Periodic Microstructured Surfaces for Evaporation Cooling

M. Hackert-Oschätzchen[1], R. Paul[1], M. Penzel[1], M. Zinecker[1], A. Schubert[1]
[1]Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany

Evaporative cooling is a promising cooling method for dissipating high heat fluxes in high power density applications. One possibility to enhance heat flux is a generation of microstructures into the cooler surface. This enlarges the cooler surface and systematically affects the fluid ... Read More

Design of Electrochemical Machining Processes by Multiphysics Simulation

M. Hackert-Oschätzchen, S. F. Jahn, and A. Schubert
Chemnitz University of Technology
Chemnitz, Germany

The principle of electrochemical machining (ECM) is the anodic dissolution of a metallic workpiece at the interface to a liquid ionic conductor under the influence of electric charge transport. This erosion principle works independently from the mechanical hardness of the workpiece and ... Read More

Single Discharge Simulations of Needle Pulses for Electrothermal Ablation

M. Hackert-Oschätzchen[1], M. Kreißig[1], M. Kowalick[1], H. Zeidler[1], A. Schubert[1], O. Kröning[2], M. Herzig[2], H.-P. Schulze[3]
[1]Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany
[2]Leukhardt Schaltanlagen Systemtechnik GmbH, Magdeburg, Germany
[3] Otto-von-Guericke-Universität Magdeburg, Magdeburg, Germany

Within this study a model of a single discharge of micro scale EDM was developed in accordance with Schulze et al [1]. The specific computation of the growth of the plasma channel has been derived from this literature. Applying COMSOL Multiphysics® a pseudo 3-D geometry was created based ... Read More

Investigating the Influence of Dynamic Jet Shapes on the Jet Electrochemical Machining Process

M. Hackert[1], G. Meichsner[2], S.F. Jahn[1], and A. Schubert[1]
[1]Chemnitz University of Technology, Chair Micromanufacturing Technology, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology Chemnitz, Germany

Electrochemical Machining is a potential procedure for micro manufacturing technology. Especially the absence of machining forces makes it advantageous for processing metals with high hardness and for the generation of complicated geometries. Applying a closed electrolytic free jet (Jet ... Read More

Pseudo-3D Multiphysics Simulation of a Hydride Vapor Phase Epitaxy Reactor

M. Hackert-Oschätzchen[1], M. Penzel[1], P. Plänitz[2], A. Schubert[1][3]
[1]Chemnitz University of Technology, Chemnitz, Germany
[2]GWT-TUD, Dresden, Germany
[3]Fraunhofer Institute for Machine Tools and Forming Technology IWU, Chemnitz, Germany

Gallium nitride (GaN) and its related nitride alloys with special physical properties are in technical areas of high interest. The growing of gallium nitride boules on non-native sapphire or silicon carbide requires complicated mechanisms of defect reduction in the lattice structure. ... Read More

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